worm reduction

worm reduction
Our regular 700 Series – the heart of EP acceleration reducer product line – has been serving industry reliably for over a decade. Its proven modular style has set the sector standard for performance and may be the most imitated merchandise in the current worm gear velocity reducer marketplace. But why settle for a knock-off when you can have the initial – from EP.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for much longer operating life.
Its multi-position mounting versatility allows for installation in practically any position.
Housings are straddle-milled, top and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, along with greater precision during worm and gear alignment.
EP 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of large torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings can be found in our eCatalog.
EP worm gearboxes have earned a reputation to be a business benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes happen to be affordable prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and electric motor interfaces, makes the EP worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
EP Worm gearboxes provide large torque with low quickness gear ratio. Being basic and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities act like helical gears, but its helix angle is typically comparatively bigger) and its own body is normally quite lengthy in the axial path. The gears in these gearboxes can be proper or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm can be shaped like a screw and the worm wheel is definitely a type of gear machined to have a tooth account with the same configuration.
The procedure of a worm gear is similar with that of a bolt and nut. The principle is equivalent to a nut that has been fixed to ensure that it cannot rotate and therefore progresses in the axial path when the bolt is definitely turned.
The look of a worm gear is thought of through the relationship between your rack and spur gear on the center plane of the worm wheel.
Features
Great reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Because of this, in a 1 speed reduction gears, the wheel can be manufactured therefore that it will be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This characteristic can help you layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to switch the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide selection of shaft layouts is among the features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Number 2) and, if attachment orientations are included, you’ll be able to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is definitely characteristic since the contact is certainly linear and the relative slide is fantastic. In comparison to rolling power transmission, sound and vibration are extremely low. Because of this, this technology is utilized to drive medical apparatus, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when choosing a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the correct gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care should be taken in essential areas such as selecting the strain index, calculating the overhang load and examining heat rated ability from the manufacturer.
Cautions during use
When utilizing a worm reduction gears, heat produced through the initial amount of use is large and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently attaining the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to improve the lubricating oil and to change the lubricating oil from then on about 1 time each year according to the operation manual supplied by the manufacturer.
Product Description
The Worm Reduction Gear Box is supplied by our company is of supreme quality. Our products are made by using premium quality materials and advance technology at our vendors end. These are widely used in a variety of sectors. Our items are easily available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Body, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Attach.
High efficiency and safe operation. High load capability and overload functions. Result Torque = (Electric power (kW) x 9550 (Regular))/ Gearbox result speed (rpm).
Higher ratios available on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in merging uncompromising top quality with stateoftheart technology amd renown price effectiveness.Absolute versatility is given by the wide selection of several mounting options, shaft configurations and engine interface, all offered as regular. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 level C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to suit a broad selection of applications and higher efficiency compared to the compact line XC, where the emphasis is on space effectiveness.
Series H offers the same features since series X with an added plus: a spur equipment pre-stage at the insight end provides higher overall performance and a broader range of ratios compared to the X series.
Body sizes 110 and 90 include a cast-iron casing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy steel and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow output shaft comes as standard.
Broad range of options available:
second input, result flange, single or dual extension result shaft, torque limiter with through wire, torque arm.

Tags
June 2024
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