cycloidal gearbox

high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high levels of reliability and uptime
precise individual elements ensure high efficiency
extended service life through minimum wear

FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to circular off the merchandise portfolio. In drive technology, especially in neuro-scientific tool machinery, automation and robotics, these compact designed, high transmission precision gear boxes are used especially to meet the best demands for stiffness, efficiency and efficiency. As well as the constantly extended standard range, these cycloidal precision equipment boxes could be adapted to consumer requirements upon request.

Able to handle larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged as all get-out
The entire Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power is the most reliable reducer in the commercial marketplace, in fact it is a perfect fit for applications in large industry such as for example oil & gas, major and secondary metal processing, industrial food production, metal trimming and forming machinery, wastewater treatment, extrusion products, among others.

Cycloidal advantages over additional styles of gearing;

Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that utilize cycloidal gearing technology deliver the many robust solution in the many compact footprint. The main power train is made up of an eccentric roller bearing that drives a wheel around a couple of internal pins, keeping the decrease high and the rotational inertia low. The wheel includes a curved tooth profile rather than the more traditional involute tooth profile, which gets rid of shear forces at any stage of contact. This style introduces compression forces, instead of those shear forces that would exist with an involute gear mesh. That provides a number of overall performance benefits such as for example high shock load capability (>500% of ranking), minimal friction and put on, lower mechanical service factors, among many others. The cycloidal design also has a sizable output shaft bearing period, which gives exceptional overhung load features without requiring any extra expensive components.

A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image shown, the green shaft may be the input and its rotation causes an eccentric movement in the yellow cycloidal disk. The cycloidal disk is usually geared to a stationary outer ring, represented in the computer animation by the outer ring of grey segments. Its movement is used in the purple output shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the opposite direction to the input shaft. Because the person parts are well-appropriate to 3D printing, this opens the door to easily prototyping custom designs and gearing ratios.

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July 2024
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