stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Acceleration Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer is a foundation in food and beverage applications for decades. As a head in worm equipment technology, Ever-Power Equipment continues to boost product overall performance by developing innovative designs to meet up more stringent needs and anticipated tightening of federal regulations in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas designed to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but investing in a more corrosion resistant gearbox saves money and makes the most sense in the long run. Unmatched product overall performance in extremely caustic washdown applications combined with first class customer service makes Ever-Power Gear your first choice for rate reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all smooth surfaces and prevents international matter accumulation or standing fluid
Elimination of all exposed hardware promotes smooth surfaces to optimize clean down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless. All reducer surfaces are polished and rounded to prevent organism growth on surfaces. SSHdR series Hollow Result Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow result bore sizes ranging from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. Stainless Steel bushing kits can be purchased separately to permit for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic material covers supplied to fill up unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer excellent corrosion protection. They are rust proof and in a position to withstand the harshest conditions. The stainless steel housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with ratings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged existence through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, ground and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the best quality product.
Ultimate application flexibility with all-angle installation provisions, the widest selection of accessory bases and flanges and the biggest selection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This STAINLESS reducer is made for Heavy Duty Washdown applications and is resistant to many forms of wear. This is exactly what you want to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet up the HACCP and EHEDG regulations, while your customers vulue this increasingly more. The stainless worm gearbox drive program Ever-Power enables you to stay cost effective but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. Consequently, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead places, and horizontal surfaces whenever you can, avoided. Of course, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food quality seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is perfect for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is designed for security in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of top quality. The series was developed specifically for the meals industry and additional industries where there are consistently stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear housing, they are existence lubricated and may of course be given oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the design is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. Additionally it is possible to order the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other modifications are performed on demand including such as for example stainless spindle gears.
In instances where you want a complete hygienic gear motor, we may offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products could be cleaned with water under pressure from all directions. To achieve a standard protection of IP66 by assembly of gearboxes and engine, you must use a gasket of nitrile rubber for the joint. This means that the gear motors are perfect for free mounting without a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and may be requested during product selection. To purchase, please contact Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Expert. Online selection and ordering coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are designed for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for food digesting and pharmaceutical applications. The merchandise is designed and rated to IP69k offering maximum protection against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless steel 700 Series acceleration reducers are now available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are created for maximum corrosion level of resistance and superior overall performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Authorized and also have many maintenance-friendly features including electropolished exterior finish, sealed engine flange, and covered hardware. To prevent miniscule niches that can sponsor microbial contamination, the nameplate provides been laser marked to supply a smooth uninterrupted surface area. A large internal essential oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temps and extended service lifestyle.

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June 2024
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