worm gear speed reducer

worm gear speed reducer
One reduction worm gearing provides high ratio reduction with few shifting parts in a close-coupled small drive. The right angle set up of driving-to-driven machine takes a the least space. Input and result shafts can be extended in either or both directions in horizontal or vertical arrangements adaptable to any installation requirement. Efficient motor speeds are reduced to slower speed requirements of many industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Steel Housings
Products
The exclusive usage of the involute Helicoid Thread form (with departing side contact) on the worm and gear offers high efficiencies, and long service lifestyle. The hardened surface and polished alloy steel worm develops a soft, work hardened surface on the bronze gear. For this reason worm gears put on in and improve with prolonged service while various other gears are wearing out. Ever-Power offers a wide selection of model configurations, sizes, ratios, and add-ons from our standard product line.
Fabricated Designs
If the application involves severe shock loads or feasible housing damage from external sources (as in steel mills or mobile equipment applications) Ever-Power can provide fabricated steel housings with up to a 48″ center distances. Fabricated housings provide maximum rigidity and strength that allows the transmitting of higher horsepower amounts than are feasible with regular cast iron products. Extra heavy part plates connect the worm and equipment shaft bearing supports, assuring appropriate meshing of the gear under all load circumstances. In smaller sized sizes, fabricated metal reducers are interchangeable with Ever-Power regular cast iron reducers.
Custom Designs
Ever-Power can provide custom acceleration and reversed engineered reducers for your application, be it a new project or a primary drop-in alternative to a competitor’s speed reducer. Fabricated metal reducers enable Ever-Power to match a competitor’s footprint, centerline, and shaft height allowing a primary drop-in substitute saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are manufactured from phosphorous bronze. Our style also incorporates a hardened, floor and polished alloy metal worm. This mixture develops a even, work-hardened mating surface area of the bronze equipment which improves with prolonged service.
Worm gearing is a course of equipment reducers that utilizes correct angle, nonintersecting shafts. This style of reducer provides smooth and quiet procedure and permits the probability of large velocity reductions. These gears are available from stock in a wide selection of ratios, from as low as 4:1 to as much as 3600:1. The compact design and building allows worm equipment reducers to be positioned in a relatively small space. Thus, very high reductions in a restricted package size can be achieved with this configuration. Our worm gear features the constant sliding tooth action between worm and the teeth. This increases the tolerance for heavy loads and shock loads. Worm gear drives offer users high reducing capacity for relatively low cost in comparison with various other types of gearing.
The usage of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that use worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm equipment reducer gearbox series bottom on years of experiences uses designed teeth surface with unsurpassed torque transfer performance with great performance, efficency and price.Worm gear program transmits power through sliding get in touch with, resulting in extremely low vibration , noise, little backlash and self-locking property
-Housing:One time we casting creats great rigidity for severe impacts. Outer cooling fins and internal lubrication oil diversion channel design to improve heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Steel S45C or SCM415, precison machined and carburized to HRC45 or HRC60, after that for precision tooth grinding to make sure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one type of reduction gear package which consists of a worm pinion insight, an output worm gear, and includes a right angle result orientation. This type of reduction gear container is generally used to take a rated motor rate and produce a low speed result with higher torque value based on the reduction ratio. They often times can solve space-saving problems since the worm gear reducer is one of the sleekest reduction gearboxes available because of the little diameter of its output gear.
worm gear reducerWorm gear reducers are also a favorite type of acceleration reducer because they offer the greatest speed reduction in the tiniest package. With a higher ratio of speed decrease and high torque output multiplier, it’s unsurprising that many power transmission systems make use of a worm gear reducer. Some of the most common applications for worm gears can be found in tuning instruments, medical testing equipment, elevators, security gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission provides two sizes of worm gear reducer, the SW-1 and the SW-5 and both are available in a range of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both of these options are manufactured with rugged compression-molded glass-fill up polyester housings for a durable, long lasting, light-weight speed reducer that’s also compact, non-corrosive, and nonmetallic.
Features
Our worm gear reducers offer a choice of a solid or hollow output shaft and feature an adjustable mounting placement. Both the SW-1 and the SW-5, however, can withstand shock loading better than other decrease gearbox styles, making them well suited for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also referred to as worm gearbox or worm velocity reducers. Worm equipment reducers are used for speed reduction and increasing the torque for electrical engine drives. You can decide to attach your NEMA electric motor to the reducer utilizing the NEMA C encounter flange or use a coupling. If you need a coupling for the output or input shaft find our coupling section for choosing the coupling. We offer four assemblies left hand and right hand and double result shaft and shaft insight and shaft result. Interchangeable with many worm gear manufactures. See data sheet in product overview for diamensions. If you don’t see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear velocity reducers are available in ratios from 5000:1 to 175,000:1 and middle distances from 7” to 20” (larger sizes available on request). Output torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers are available in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are perfect for water/waste-water equipment drive applications such as for example thickeners and clarifiers, which need a vertical down shaft. Other offered configurations also make Ever-Power triple decrease reducers perfect for use on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or various other process or components handling systems where huge torques/sluggish speeds are needed.
These reducers are also available with a helical major reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM as low as 0.01 with a 1750 RPM input.
Ideal for ultra-slow acceleration, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC Motors
Description
The HDR Series worm equipment reducers are found in low to moderate horsepower applications to reduce speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive versions are 56C or 145TC flange mount with either right, remaining or dual output shafts or a hollow bore output. The indirect drive models are shaft input-shaft output boxes for use with sprocket or pulley drive systems. They offer an effective low cost solution to speed reduction and increased torque, with higher tolerances for shock loading than helical equipment reducers.
In order to select a gearbox speed reducer, you will have to determine the required torque and assistance factor for the application. Click on “Specs” above for a table that will assist in identifying the service aspect. For service elements above 1.0, multiply the mandatory torque by the provider factor.
Our regular 700 Series – the heart of Ever-Power acceleration reducer products – has been serving industry reliably for over 40 years. Its proven modular design has set the market standard for functionality and may be the most imitated item in the current worm gear velocity reducer marketplace. But why settle for a knock-off when you can have the initial – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting versatility permits installation in virtually any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for optimum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
TheIncreased Quality! Industrial Ranked! Inexpensive!One-piece gearcase, without exterior ribs, is made from close-grained cast iron and provides for rigid gear and bearing support. It also offers excellent temperature dissipation.Double lip, spring-loaded seals guard against oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon steel shafts for greater power.High tensile strength cast bronze worm wheel and hardened and surface alloy steel worm made intregal with the shaft for long and trouble-free life.Oil sight gauge for simple maintenance (not available on sizes 25 and 34).Factory oil stuffed.Every unit test run prior to shipment.Universal mounting with bolt-on feet.Highly modifiable design.All this at substantially reduce prices than you have already been accustomed to spending money on reducers of lesser quality. Less

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June 2024
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